Trial Assembly & QA/QC

    If it doesn't fit in our shop, it doesn't leave our shop.

    Every major QB structure is trial-assembled before shipment: pre-built, measured, and verified, so the component that arrives on your site installs the way the drawings promise. Field failures don't begin in the field. They begin in fabrication shops that ship unverified steel. QB doesn't.

    In the Yard

    Trial assembly, from above.

    Drone footage of lattice sections bolted together at QB's Clackamas facility. This is the proof behind every shipment.

    Why Trial Assembly Matters

    A field failure costs more than the entire fabrication contract.

    On critical transmission and substation projects, a member that doesn't fit in the field triggers schedule delays, crew downtime, safety exposure and procurement accountability. Trial assembly takes that risk out of the field and absorbs it inside our shop, where it can be solved without consequence. Zero surprises is not a slogan. It is the operational proof behind every QB shipment.

    Field Rework Risk

    Risks resolved upstream.

    • ×Misaligned bolt holes discovered
    • ×Tolerance stack-up across multi-piece assemblies
    • ×Schedule slippage cascading to interconnect dates
    Ben Quach at trial assembly of a transmission lattice section in QB's Clackamas yard
    Trial Assembly in Action

    Fit and tolerance verified before shipment.

    Trial assembly at QB's Clackamas yard gives utilities and EPC partners confidence that critical assemblies will fit in the field.

    See the facility and equipment behind this process →

    The QB Verification Process

    Six steps from drawing to verified delivery.

    Additional process detail, catch-rate evidence, and field-outcome examples will be added as trial assembly intake documentation is completed.

    01

    Shop Drawing Review

    Engineering coordination and detail review before steel is cut, identifying buildability and interference risk early.

    02

    Fabrication Under Controlled Procedures

    Welding, drilling and forming executed under documented WPS and qualified welder programs.

    03

    Trial Assembly

    Critical assemblies bolted together in our shop. Tolerances verified and fit confirmed before shipment.

    04

    QA/QC Inspection

    Visual weld inspection and dimensional verification documented per project specifications.

    05

    Match-Marking & Documentation

    Components match-marked, photographed and packaged with traceable records that follow the steel to site.

    06

    Coordinated Delivery

    Logistics integrated with field schedules so steel arrives in the order it installs.

    QA/QC Procedures

    Quality you can audit, not just claim.

    Every project ships with documented quality records. Inspection is integrated into fabrication, not appended after the fact.

    AWS D1.1 compliance
    QA/QC Director oversight
    Galvanizing per ASTM A123
    Match-mark documentation
    Mill test reports and material traceability
    Project-specific inspection & test plans
    Photographic record of trial assembly
    Documentation & Traceability

    Records that move with the steel.

    From mill test report to photographed trial assembly, every component arrives with a documented history. When auditors, engineers or field crews ask, the answer is in the file.

    • Material traceability to mill heat numbers
    • Welder qualification and WPS records
    • Inspection reports and dimensional data
    • Photographic trial assembly evidence
    QB shop floor moving structural steel for fabrication and trial assembly
    In the Shop

    What verified fabrication looks like.

    248A transmission tower section in trial assembly at QB's Clackamas yard
    CNC plasma punch processing plate in the QB shop
    QB welder fabricating structural steel under controlled shop procedures

    Take field-fit risk off your project.

    Talk to QB about trial assembly verification on your next transmission or substation scope.